ASPEC | We make it happen!

Custom Insert Molding Services

ASPEC is proud to provide premium insert molding services, with added experience in the overmolding process. Our facility features state of the art configurable machinery, able to adapt to the gravitational challenges of the molding process. Our equipment easily switches between the horizontal and vertical axis, including horizontal clamps with horizontal and vertical injections, or vertical clamps with horizontal and vertical injection. These systems provide clamping forces from 28 to 90 tons, with shot sizes from 1 oz. to 3 oz. and multi cavity capabilities. A wide range of inserts are available including brass and stainless steel threaded inserts, high tolerance bushings, insulated copper wire, electrical connectors, die stamped shapes, .025 steel wires, shafts and bars, copper coils, chain links, fiber belts, blades and keys all up to .5” in wall thickness. A number of secondary operations are available to complete customer parts, including sonic welding, insertion of ultrasonic inserts, tipping, hot stamp decoration, precision machining, regrinding, thermal printer labeling, bar coding, product pack out, and assembly services.

All molded components are subjected to thorough inspection and testing procedures including first article, conformance to dimensions, material quality tests, and sampling. Our advanced integrated quality systems include critical process monitoring and an investment in a highly sophisticated MRP software package for proactive monitoring and up front part quality assessments. We are beta test site for the newest 8.0 software version, offering our customers the best systems available today. Our computer controlled process includes the bar coding of every job including all associated paperwork. At ASPEC we offer comprehensive manufacturing services, providing a list of value added services including part design assistance, model fabrication, prototype injection molds, production injection molds, plastic parts machining, and warehousing. Additionally, shielding, plating, silk screened printing, and pad printing are available through our trusted vendors. We meet the highest industry standards with our manufacturing processes and products, and employ lean manufacturing methods. For more details about our insert molding services or any of our other capabilities please see the table below or contact us directly.

Custom Insert Molding Services

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Past Projects Examples

Insert Molding Capabilities

Mold Process Type
Insert
Overmolding
Equipment Configuration
Horizontal Clamp - Horizontal Injection
Vertical Clamp - Horizontal Injection
Vertical Clamp - Vertical Injection
Horizontal Clamp - Vertical Injection
Inserts
Threaded Inserts - Brass and Stainless Steel
High Tolerance Bushings
Insulated Copper Wire
Electrical Connectors
Die Stamped Shapes
.025 Steel Wires
Shafts and Bars
Copper Coils
Chain Links
Fiber Belts
Blades
Keys
Clamping Force
28 to 90 tons
Shot Size
1 to 3 oz.
Number of Cavities
1 to 32
Thickness
Up to .5 in.
Inspection
Mold Sampling
Conformance to Dimensions
First Article
Testing
Material (Test Bars)
Samples
Quality
MRP System
Critical Process Monitoring
Reports
Cost Analysis
Additional Services
Part Design Assistance
Model Fabrication
Prototype Injection Molds
Production Injection Molds
Plastic Parts Machining
Warehousing
Distributing
Secondary Operations
Sonic Welding
Inserting Ultrasonic Inserts
Tipping
Hot Stamp Decoration
Assembly
CNC Machining
Regrinding
Packaging
Labeling (High Speed Thermal Printer)
Bar Coding
Product Pack Out
Outside Services
Shielding
Plating
Silk Screen Printing
Pad Printing
Quick Prototype
Production Volume
1 to 1,000,000 parts
Lead Time
2 weeks

Additional Information

Industries Served
Advertising Displays
Aerospace
Agriculture
Aircraft
Automotive Heavy Vehicle
Automotive After Market
Computer
Communication
Construction
Consumer Products
Electrical
Electronic
Industrial Products
Machinery
Material Handling
Medical
Military
Personal Heath Care
Sewage Water Treatment
Sporting Goods
Toy
Intended Applications
Caps
Spouts
Air Terminal Block
Electronic Key Pad Backing Plate
Impeller Pumps
Motor Brush Block
Medical Housing Base
Packing Line Pusher Block with Chain Link Insert
Phone Holder Adapter Assembly
Medical Handle
Hose Connector
Body Multiple Threaded Connectors
Nut
Knob Kit Assembly
Insert Molded Thread and Machined Under Cut
Worm Gear
Gear
Coil
Syringe Body Adapter
Tail Light Lens
Industry Standards Met
SPE (Society of Plastics Engineers)
E2 (Manufacturing Resource Planning)
BBB (Better Business Bureau)
Efficiency
Lean Manufacturing
File Formats Accepted
CAD
CAM
IGES
DXF
STP

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